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Limoges, France
is located 229 miles southwest of Paris. The city of Limoges
has a population of 200,000 and is the 22nd largest city in
France.
In the 18th century, major deposits of high quality kaolin
clay were discovered. Consequently, the region grew quickly
famous for its production of fine artistic porcelain china and
boxes.
Limoges boxes have a diverse history. Over the centuries,
products have ranged from large candy and jewelry boxes to
smaller boxes suitable for the storage of pills, rouge,
powders, snuff and small personal items.
Limoges boxes vary in the quality and detail of the design,
the amount of labor and artistic skill involved in casting,
firing and decorating, and the number of pieces produced.
Naturally, the price of a box varies accordingly. Each piece
is marked by hand, in French; to indicate that it is an
original, hand painted creation. The finished box with the
world famous insignia, Peint main, "hand painted" can be found
on any authentic box. These beautiful Limoges boxes make
wonderful gifts and decorative accessories.
The Limoges box process begins with sketches, drawings and/or
watercolors. A sculptor takes these and creates a model from
plaster and/or clay for the original mold. Depending on the
complexity of the form, the mold could consist of three
separate parts to as many as 30 or 40 pieces. These pieces fit
together like a puzzle, the negative cavity inside creating
the positive shape in porcelain. Once the prototype is
approved for form, a "mother" mold is created from silicone or
resin, from which many production molds are made. The
production molds wear out after 50 to 80 uses; thus new
production molds must constantly be made from the mother
molds.
Each piece is then hand poured into the mold. The thick liquid
is created from a mixture of quartz, feldspath, and kaolin. It
is left to stand a few seconds to thicken the wall of the
piece, and then the remainder is poured out. Afterwards, it is
removed from the mold very carefully by hand and left to dry
for a day or so. Each piece is then hand finished, meaning
edges caused by the joints in the mold are removed. Then the
piece is fired at approximately 900 degrees Celsius to dry it
out completely and make it ready to accept (absorb) the
enamel. Each piece is then hand dipped into a bath of enamel
(the same mixture of quartz, feldspath and kaolin, but in
different proportions). This enamel is actually clear. The
beautiful white result shining through is the color of this
porcelain and the reason why it is so famous. Then the pieces
pass into the "grands feux" or hottest kiln, and are fired at
1400 degrees Celsius (a 24-hour process, 12 to fire and
another 12 just to cool down the kiln enough to be able to
open it).
Now the pieces pass into the hand painting studios. The
spectrum of colors are fired at different temperatures, for
example, blues and purples are fired from 750 - 900 degrees
Celsius, whereas reds are fired at between 550 and 700 degrees
Celsius. Reds will in fact disappear (be burned away) at
higher temperatures. Therefore, depending on the number of
colors, a piece could go through the kiln as many as 5 or 6
more times. Each piece is signed, and sometimes numbered by
the artist with the ever important identifying "peint main",
meaning "hand painted", and Limoges, France, written on the
bottom, certifying that you have indeed purchased a truly
unique, completely handcrafted piece.
Porcelain undergoes shrinkage of 13-15% during the major
firing of 1400 degrees, with differences in vertical versus
horizontal shrinking. Therefore, although the pieces are
poured from the same mold, each one has slight variations and
is unique. This fact means that standardized hinges are an
impossibility. Each piece is individually fitted by hand with
a brass hinge and each clasp (usually a whimsical creation,
highly detailed, recalling the 'story' of the piece) is
soldered on by hand. Any additional metal, leather, glass and
other material add-ons are applied by hand at this point.
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